activsolar.
Services

Textile AI, end to end.

From a single fabric scan to a continent-wide sorting facility, we engineer the full stack — sensors, models, dashboards, and the quiet plumbing that keeps it all running.

Engineering pipeline for textile AI
How we work

A simple, three-step engagement.

01

Discover

We map the problem with you — fibers, machines, operators, success metrics — and turn it into a concrete plan.

02

Build

A senior team designs and engineers the system in tight, weekly cycles you can review on the floor, not in slides.

03

Operate

We harden, ship to production, monitor, and hand over a codebase your team is excited to own.

The disciplines we combine on every project.

Fiber Vision

Fiber Vision

Computer vision pipelines that classify cotton, wool, polyester and blends from a single image — accurate to 1% blend resolution on calibrated samples.

  • Edge & cloud deployment
  • 1.2s average inference
  • API + lab tablet UI
Loom & Knit Intelligence

Loom & Knit Intelligence

Sensor fusion and predictive models for weaving, warping and knitting equipment. Catches drift, predicts maintenance, optimises yield per shift.

  • Modbus & OPC-UA integration
  • Real-time defect overlays
  • Per-shift KPI digests
Circular Sort

Circular Sort

Conveyor-mounted vision and NIR sensor stacks for post-consumer waste. Identifies fiber, color and contamination so recyclers can sort at line speed.

  • Up to 4 t / hour throughput
  • EU EPR-ready reporting
  • Auditable decision logs
Bespoke Textile AI

Bespoke Textile AI

Custom models, dashboards and integrations for problems that don't fit a standard module — from dye-bath optimisation to second-hand resale grading.

  • Discovery sprint included
  • Source code transferred
  • Optional ongoing support
The stack

Boring on purpose. Reliable as a result.

We pick technology that another team can pick up without us in the room. Long-term thinking beats fashionable tooling, every time.

Models
  • PyTorch
  • ONNX Runtime
  • Custom CV transformers
Edge
  • NVIDIA Jetson
  • Raspberry Pi 5
  • Industrial Modbus / OPC-UA
Cloud
  • AWS eu-central-1
  • Cloudflare Workers
  • Postgres + S3
Application
  • TypeScript
  • React + TanStack
  • Tailwind design system
Fabric inspection at a partner mill
Case study · Brandt Textilwerke

From three-day QC to a five-minute scan.

A Bavarian weaver replaced its offline lab process with our Fiber Vision module. Sample QC dropped from 72 hours to 5 minutes; rejection rates fell by 38% in the first quarter.

−93%
QC time
−38%
Rejections
11×
Throughput
FAQ

Questions we hear most.

Don't see yours? Write to us and we'll answer in plain language, not brochure copy.

Ask a question
Do you replace our existing MES or ERP?+

No. Activsolar is built to sit beside your existing systems and feed them better data. We integrate over standard protocols and never ask you to rip and replace.

How long is a typical engagement?+

Pilots run four weeks. Production rollouts are usually two to four months, scaled to the number of lines or sites involved.

Where does our data live?+

By default, every byte stays inside EU regions on AWS Frankfurt and Cloudflare's European edge. On-premise and air-gapped deployments are available for sensitive sites.

Can we buy outright instead of subscribing?+

Yes. Bespoke engagements include a perpetual license for the code we ship to you. Standard modules can be self-hosted under an annual agreement.

Ready to put numbers on what you're already doing well?